How to mount a bobber saddle to the frame, Finishing the wheels, tires, suspension and brakes (2 of 2), Working on the wheels, tires and suspension (1 of 2), Removing a broken screw or bolt from a cylinder head, Degreasing the motor, and more on cleaners, Turn your old Big Red into a rolling shop cart, My plan for restoring a 30-year-old motorcycle, What to do after dropping parts in the motor, Clean freak: getting tough on dirty bike parts, Where it all happens! Align the bend mark over the edge of the work table. 5% coupon applied at checkout Save 5% with coupon. Almost 50 years after I chopped my first bicycle, I'm building my first bobber from a 1984 ZN Kawasaki LTD, in my garage, using basic tools. Make sure that you bend only until the allowance. The kind of bike will make a huge difference in design. Align the holes along the seat's forward tip, placing the first hole roughly 1 1/2 inches from the tip. How to make a custom metal seat pan for Matt's 1852 DKW RT125 bobber. I'm about to leave for a 2000 km trip and the seat of my old honda was, well... passable at best. Most go with poly foam, some go with a gel pad. Using a paint brush, apply a thin layer of resin in … Remove the two mounting bolts, then push down on the lowest part of the seat, near the front. Do the same thing on the other edge of the sheet metal. Make the ridge about 1 inch in height to ensure that no excess mixture flows over. I was giving a lot of thought to my last post for several reasons. Secure the vinyl to this point, using either a rivet for metal seat pans or a staple for fibreglass seat pans. $26.48 $ 26. Showing all 17 results. You have to keep the nose of the seat pinned while you rotate the back end in … Now part of the sheet is laying flat on the table and the other part hangs over the edge of the table. Up in the sky. Please see below dimensions to make sure it will work for your application. My workshop (1 of 3). By bibeejh - Thu Jun 14, 2018 2 ... Then I use clear vinyl to make patterns off the seat I drew the design on. In addition, the angle of my bend didn’t reach 90 degrees or more. It can transform a lovely automnal ride into a nightmare of butt-rearrangement and pain management. My workshop (2 of 3), Where it all happens! It may be my first and last build, or it may be the first of many. Only time and my aching back will tell. This requires an interesting motion. We have a full range of classic seats for BSA, Triumph, Norton, Royal Enfield (SeeCatalogue or Email) Classic Motorcycle Seat Cover Kits Spring seat shocks and solo seat setups. Classic Motorcycle Seats. ~ Where I finally get to build a bobber ~, Look! are good to go. That would make it easier. Keep the seat cover taut throughout the process to yield a smooth, wrinkle-free finish. The pan is shaped in a certain way for a comfortable riding experience. When I did I noticed that the seat foam is starting to separate from the seat pan but is in otherwise fine condition. Press down with the palms of the hand on the sheet metal that’s hanging over the table’s edge. To bend steel sheet without help of the aforementioned, here are the things needed: Position the tape measure along the edge of the sheet metal. Start by stapling one side and then placing the next staple directly across from it on the other side. If this fails, you can add a flat washer or two as a shim between the latch and seat pan to allow the latch to reach a little deeper. Follow the instructions provided below to make a motorcycle seat pan.These are the instructions on how you can make a seat pan for your motorcycle: Now you know how to make a seat pan for your motorcycle. is to attach the seat pan to your motorcycle. Second, bending steel without a bending brake can be a challenge, depending on the gauge and length of the sheet metal. Tape over blue tape carefully covering it completely. A showroom-perfect reproduction of the stock CB500 seat, it features a metal pan and is made to exacting standards. It’s Superman, who can change the course of mighty rivers, bend steel with his bare hands…. Thanks. Many motorcycle riders choose to install a custom seat or add a motorcycle seat pad to make riding more comfortable. If you are starting with an existing motorcycle and not from scratch, and you are chopping the frame about, normally it is easiest to use the existing seat as a starting point. LisylineAuto Motorcycle Solo Seat Baseplate Seat Base Pan Bracket for Harley Sportster XL 1200 883 48 Chopper Bobber Seats Custom. Bobber - WordPress Theme by Kadence Themes. We did a custom gas tank as well as installed a Russ Wernimont Designs (RSD) strutless rear fender kit, so an off the shelf seat would no longer fit, so we made one. measure and mark all your holes first. Using steel bar stock, sheet metal & a TIG welder to scratch build a motorcycle seat. Test your motorcycle to see if you are comfortable with The condition of your motorcycle seat can make or break a ride. The next step It’s a plane. There’ll be a post on that. 48. The album was dedicated to the memory of songwriter Mark Heard. Just make sure to allow for extra inches where needed. Align the bend mark over the edge of the work table. it will save time and drill bits. If it did then, after removing the sheet from the clamps, I’d need a bending brake, sheet metal hand tongs…, Next: How to mount a bobber saddle to the frame. Wondering how to make a motorcycle seat? The existing seat base will fit the uncut parts of the frame exactly, and also the back of the original petrol tank if that is to be used, so the seat base can just be cut and altered to match the change in the bike frame. Specializing in new-old-stock and reproduction parts for Honda and other Japanese motorcycles, CMS seats. 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